ACM 11F Air Covering Machine

ACM 11F
Man Made PP, PA and PES Continues Filament yarn Air Covering Machine

  • User-friendly and minimal deflection yarn path through the entire intermingling zone
  • Most space economical 2 deck take up machine
  • 1000 meter / min. mechanical take up speed
  • Additional feeding shaft to overfeeding or draw or open up the pre-intermingled filament before air covering.
  • AALIDHRA TEXCONTROL HMI System for precise parameter setting and process control
  • Common line shafts driven by individual invertor controlled motors
  • Sturdy, simple and user friendly machine design resulting in low maintenance / operating cost

ACM 11F Features

  • Spandex (Lycra) air covered by PP, PA or PES filament yarn
  • Intermingled yarn from 60 to 2400 denier
  • Bi-shrinkage intermingled yarn
  • Bi-component intermingled yarn

Process: Feeding textured/flat filament yarn, drafting and feeding spandex (Lycra), intermingling and take up on straight cylindrical tube.

Required Air Pressure: Min. 3 Bar / Max. 6 Bar depends on process parameter and finish product requirement.

Min./Max. No. Of positions: Min. 16 (SS) & 32 (DS) / Max.112 (SS) & 224 (DS)

M/C Mechanical Speed: 1000 Meter/Min. Take up speed

M/C Power Consumption: Max.0.1 Kwh per Position processing 100 Denier ITY @ 700 Meter/Min. process speed, which depends on machine maintenance, end product quality requirement and ambient condition.

Feed Creel: Box type, close yarn path, 1+1 rotating package holder per position for feeder yarn

Yarn Feed Shafts:
-Feed Shafts (W1) with Apron nipping: One Feed shaft / position before intermingling jet
-Delivery Shaft (W2) with apron Nipping: One Feed Shaft / position after Intermingling Jet
-Extra over feed (W1X) with apron nipping to draw/overfeed one of the feeding yarns per position to feed shaft (W1) before air jet.

Spandex (Elastomer) Feeder: Spandex drafting/feeding with shortest possible and straight yarn path.

Intermingling Zone: Sectional intermingling jet mounting manifold with necessary air line within the machine

Tack – Up Head:
– Manual doffing
– 6/12/18 degree Bi-conical package build up
– 57 OR 69 mm Diameter, 280/290 mm paper tube length
– Max package Diameter: 240mm.
– Max Package Wt.: 6.5 Kg. @80~100 finish denier
– Traverse speed: Up to 600 CPM
– Multi stroke, axial winding program

Oiling Device: 64 mm. Diameter grooved oil Roller

Air Header Lines: Compressed air line within the machine without pressure regulator and air filters.

Add on / alternate optional supply for enhancing specific ITY product quality and productivity.

Rotary Creel (R/C): Rotary creel facilitates loading of creel from either side of the creel

Fancy Yarn Devices:

  • Split control in case of double-sided machine to run the each side of the machine independently.
  • Variable Frequency generator on different feeding shafts
  • 2 ply feeder yarn creel with necessary single ply detection to produce bi-component or bi-shrinkage yarn.

    Close loop control: Encoder feed back close loop controlled all motor for better speed holding accuracy
    Intermingling Jet: Intermingling Jet Core, housing and QRC according to denier range to be processed.

    Doff Timer: Doff timer for random, sectional or side/machine wise equal length doffing indications and production efficiency monitoring system

Machine Lay Out: 2 Deck Take Up, Single (SS) / Double (DS) sided machine
Machine Length / Width / Height:

No. Of Position SS / DS:56/11264/12872/14480/16088/17696/192104/208112/224
Machine Length with12.213.61516.417.819.220.622
Closed Door  (meter)
 
Machine Width with 2 ply feeder yarn creel 
——— SS: 3.6 meter (11’ 10”Feet) / DS: 6.1 meter (20’ feet)  ——–
 
Machine Height   ————— 2.75 Meter / 9’3” feet —————–
No. Of Position,          
Single Sided Machine, (SS):48566472808896104112
Double Sided Machine, (DS):96112128144160176192208224
          
Total Power (KW):         
Single Sided Machine (KW):1819.5212122.524272727
Double Sided Machine (KW):303036363942484848
No. Of Position, 
Single Sided Machine, (SS):48566472808896104112
Double Sided Machine, (DS):96112128144160176192208224
Total Power (KW):
Single Sided Machine (KW):1819.5212122.524272727
Double Sided Machine (KW):303036363942484848

Why ACM 11F

Man Made Continues Filament yarn intermingling/Air covering Machine

Product Range

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