• ATY plain yarn from 60 to 1200 denier
• ATY Slub yarn (2 cm to 6 cm long Slub)
• Gradational Slub ATY yarn
• Core and Effect alternate Slub ATY yarn (3 cm to 5 cm long Slub)
• Differential Drawn and Over feeding Core and Effect ATY Yarn
• Differential Shrinkage ATY yarn

Process: Drafting, heating and over feeding of Core & Effect yarn individually, Air Texturing, heat stabilizing after air texturing and final winding of continuous filament polyester / polyamide Air Textured Yarn.

Required Air Pressure: Min. 8 Bar / Max. 12 Bar depends on process parameter and finish product requirement.

Process Denier Range: 60 to 1200 denier, 4 Ply (66 to 1333 dtex) Polyester (PES), polyamide (PA) ATY yarn.

Min./Max. No. Of positions: Min. 16 / Max. 104

M/C Mechanical Speed: 1200 Meter/min. Over feed speed, 1000 Meter/Min. Take up speed

Power Consumption: 0.80 Kwh per Position processing 900 Denier ATY @ 700 Meter/Min. Process speed, which depends on machine maintenance, end product quality requirement and ambient condition.

Feed Creel: Box type, close yarn path, 4+4, rotating package holder per position

Yarn Feed Shafts:
– Feed Shafts with Apron nipping and Godet feed: 4 Nos./position before texturing jet box and
– Delivery Shaft with apron Nipping: 2 Nos./position after texturing Jet box

Draw Heater:
– Vapour phase, 76 mm Diameter Sectional group Hot Pin for 8 position.
– Each Hot tube with Independent temperature set point for Core & Effect Yarn.
– Temperature Range: 100 C to 150 C.

Texturing Jet Box: Enclosed Jet Box equipped with Wetting Device and connected to vapour exhaust blower (Texturing jet core and jet housing with QRC is an Optional supply)

Stabilizing Heater:
– Close-Contact type, Vapour Phase group heater of 1.1 meter long.
– Temperature Range: 150 C to 240 C.

Tack – Up Head:
– Manual doffing
– Heavy Duty Cradle with finger protection guard on cam box.
– 6/12/18 degree Bi-conical package build up
– 57 OR 69 mm Diameter, 280/290 mm paper tube length
– Max package Diameter: 240mm.
– Max Package Wt.: 6.5 Kg. @80~100 finish denier
– Traverse speed: Up to 600 CPM
– Multi stroke, axial winding program

Oiling Device:  64 mm. Diameter grooved oil Roller

Close loop control: Encoder feed back close loop controlled all motor for better speed holding accuracy

Air, Water and Blower Header Lines:  Compressed air line without pressure regulating/filter, water line, drainage line and fume blower line within the machine is Std. scope of supply.

Add on / alternate optional supply for enhancing specific ATY product quality and productivity.

Rotary Creel (R/C): Rotary creel, 4+4, rotating package holder per position facilitates loading of creel from either side of the creel

Fancy Yarn Devices:

• Electro-Mechanical Disc type Slubing Device to produces 2 cm to 6 cm long slubs.
• Variable Frequency generator on different feeding shafts
  
  Texturing Jet: Air Texturing Jet Core, housing and QRC according to denier range to be processed.
  
  Hard/Soft Package Formation: Take Up Cradle with pressure adjustment through dead weight to produce regular and soft package for textured yarn dying application

Doff Timer: Doff timer for random, sectional or side/machine wise equal length doffing indications and production efficiency monitoring system

Machine Lay Out: 2 Deck Take Up, Single sided machine
Machine Length / Width / Height: