M/C Speed: 1200 Meter/min. Mechanical speed.

Process Denier Range: 30 to 150 denier (33 to 166 dtex) Polyester (PES), polyamide (PA) or polypropylene (PP)

Min./Max. No. Of position : Min. 32 / Max. 448

Power Consumption: 0.55 KW / Kg of production of 75 Denier DTY @ 900 Meter/Min. process speed, which depends on machine maintenance, end product quality requirement and ambient condition, 28 ~ 32 degree Celsius.

Feed Creel: Box type, close yarn path, 1+1 Rotating package holder per position to accommodate Max. package Dia. 440 mm.

Yarn Feed Shafts:
– W1 & W2 Feed shaft with Apron Nipping
– W3 feed Shafts with Nip Roller Nipping

Texturing Heater:
– 1.75 Meter Long, Close Contact type, Vapour phase group heater with fix guide telephonic yarn path
– Temperature range: 160°C to 240°C

Setting Heater:
– 1.5 Meter Long, Non-Contact type, vapour phase group heater
– Temperature range: 150°C to 240°C

Cooling Zone: 1250 mm. long, tubular type, peripheral tangential yarn path

Friction Twist head:
– AFTECH VI, Tangential belt drive, Only “S” twist or “Z” twist with 1-4-1 disc configuration, suitable up to 1-6-1 disc Combination
– 9mm X 54.5 Diameter PU working disc
– Top metal Guide disc
– Bottom metal Knife-edge disc

Tack – Up Head:
– Manual doffing
– Heavy Duty Cradle with finger protection guard on cam box.
– 6/12/18 degree Bi-conical package build up
– 57 OR 69 mm Diameter, 280/290 mm paper tube length
– Max package Diameter: 240mm.
– Max Package Wt.: 6.5 Kg. @80~100 finish denier
– Traverse speed: Up to 600 CPM
– Multi stroke, axial winding program

Oiling Device : 64 mm. Diameter grooved oil Roller

Control Panel: High security Panel with isolated invertor drive heat sink zone with collective cutter system or battery back up to protect PU disc in case of power failure.

Add on / alternate optional supply for enhancing specific DTY product quality and productivity.

Rotary Creel (R/C): Rotary creel, 1+1 Rotating package holder per position against Box creel as a Std. scope of supply.

Twist Stopper (T/S): Twist arrester wheel at entry of the texturing heater with manual string up sledge mechanism against fix guided telephonic yarn path as a Std. scope of supply for better process control/stability.

Texturing Heaters (PH): 2.0 / 2.25 Meter long heater to optimize processing of coarser denier range with better process control against 1.75 meter heater as a Std. Scope of supply.

Split Control: Independent process parameter setting/control of both side of the machine

2B (W2X) Feed shaft: Additional 4th feed shaft with Nip Roller (Apron Nipping at an additional cost) above set heater for better intermingling control

Apron Nipping: Apron nipping at W3 (TFA) agains Nip rollers as a std. scope of supply.

Plying Facility: Doubling roller guide attachment to process 2 Ply yarn with or w/o additional NCD above W1 (I/P) feed to avoid faulty yarn processing

Doff Timer: Doff timer for random, sectional or side/machine wise equal length doffing indications and production efficiency monitoring system

OLT monitoring System: On line tension monitoring (OLT) from Fiber Vision, UK, with production efficiency monitoring system and equal length package indication/control facility (PC and required Window OS are in Buyer’s scope of supply)

False twist unit Disc:
a) Ceramic leading disc (CLD) against Metal one, Top Guide Disc.
b) Ceramic knife-edge disc (CKED) against Metal one, Bottom Disc.
c) Ceramic Working disc (CWD) against PU disc.

FOF: Four operating facility for quick loading the machine providing additional Air suction line, trolley and Threading Gun

Main Header line: Compressed Air header line though the machine length with connecting accessories to the sectional manifold without air control and pressure regulating valve

Machine Lay Out: 4 Deck Take Up, Double sided machine

Machine Length and Width:

Machine Height:

o With 1.75 Mtr. Heater: 4.24 Mtr. (13’-11”), with 2B (W2X) Shaft: 4.46 Mtr. (14’-8”)
o With 2.0 Mtr. Heater: 4.34 Mtr. (14’-3”), with 2B (W2X) shaft: 4.56 Mtr. (15’-0”)
o With 2.25 Mtr. Heater: 4.47 Mtr. (14’-8”), with 2B (W2X) shaft: 4.71 Mtr. (15’-6”)

Path Diagram 01 : Click Here
Path Diagram 02 : Click Here